The Manual Capsule Filling Machine

 

The manual capsule filling machine is a piece of equipment used to manually encapsulate materials into empty, hard gelatin shells. These machines are ideal for small or limited manufacturing productions, and can fill different types of powders, granules, and tablets into size 0# to #5 capsules. They are typically easy to use, with a simple design that facilitates assembly, disassembly, operation, and troubleshooting. These machines are also inexpensive to purchase, and require very little maintenance compared to semi-automatic or fully automatic models.

A semi-automatic capsule filling machine is more advanced than a traditional one and has a higher degree of automation, which can increase production capacity. However, it may not have the same level of accuracy as a fully-automatic machine. This type of capsule filling machine can be used to produce a variety of different types of capsules and has a high capacity, which makes it ideal for larger scale productions.

This type of capsule filling Manual capsule filling machine has a dosing disc with holes that rotate at preset speeds during the encapsulation process. The material that is being poured into the capsules will flow into each hole on the dosing disc, and tamping pins will then compress the material to a certain depth within the capsule. The tamping process is repeated until the desired amount of material has been inserted into each capsule.

These machines are often used in R&D laboratories, research institutions herbal and Nutraceutical preparations, Unani and Ayurvedic medicine, pilot batch productions, and other pharmaceutical applications. These devices are designed with hygienic and functional features to ensure that they meet pharmaceutical industry standards. They are usually made of stainless steel and non-corrosive elements that make them safe for human contact. They are also light and easy to clean, making them suitable for a variety of industries.

The Sonkaya manual capsule encapsulation machine is an affordable option for any manufacturer looking to automate the process of filling and sealing powders into empty capsules. It can be operated by an operator with little experience, and it is ideal for small manufacturers that want to increase their production capacity without the large upfront investment required by a fully-automatic machine. This machine has a unique design that reduces noise and vibration, making it easy to operate and maintain.

To operate the Sonkaya manual capsule filling machine, first place the cap sheet on a dry surface. Then place the encapsulation sheet on top of it and fix the pegs into the 4 holes. After this, pour the caps on top of the encapsulation sheet and gently shake them to prevent spillage. When you’re done, remove the encapsulation sheet and set the caps aside. Next, take the long handle on the tamper and lower it to engage the lock for locking plate. At this point, you should be able to easily push down the long handle, which will lift and turn the lock for locking plate.

Now you should move the extra powder on the powder trays shelf to the capsule body tray and spread it. This will allow you to get a more uniform capsule fill weight and avoid overdosing or underdosing any of the individual capsules.